ABOUT SSA INDUSTRY EXPERTISE CONSULTATION & COACHING TRAINING FEEDBACK ARTICLES CAREERS FAQ CONTACT US HOME
Home > Training > Lean Six Sigma Certification Trainings


LEAN SIX SIGMA CERTIFICATION TRAININGS
WhiteBelt, Yellowbelt, GreenBelt & BlackBelt

UNIQUENESS OF THIS COURSE

Six Sigma Alchemy (P) Ltd. (SSA) has been pioneering in Six Sigma Consulting in India since 1999. SSA has a wide experience in consulting corporates such as L & T, ICICI, ABN-AMRO, Bombay Dyeing and many more. Traditionally, Six Sigma focuses only on defect reduction from a process which yields only a marginal financial benefits, where as Lean Six Sigma combines the resource productivity improvement techniques with Six Sigma to yield large financial benefits. Lean Six Sigma is the next level advancement over "Classical Six Sigma", to achieve greater bottom-line results. It is more effective than Six Sigma which focuses only on defect elimination through process improvements. Lean Six Sigma is ideal for all service industries and non manufacturing / processes of manufacturing industries. Lean Six Sigma movement brings about tremendous change in the working culture of the organisation.


SSA is the only organization offers the following Certification Trainings in Lean Six Sigma:

White Belt

Yellow Belt
Green Belt
Black Belt



LEAN SIX SIGMA WHITE BELT CERTIFICATION/ EXECUTIVE OVERVIEW ON LEAN SIX SIGMA

PROGRAMME OBJECTIVES

This programme is intended to take you through the Lean Six Sigma roadmap to success in respective service and manufacturing industry

To help various industries understand and appreciate Lean Six Sigma quality movement and relate the same with their organisational quality programs

To provide sufficient knowledge and skills to the organisations to choose Lean Six Sigma for cost reduction and quality improvements to achieve world class benchmarks
To motivate companies to choose Lean Six Sigma initiative if they have trained Blackbelts in their organization


TRAINING DURATION: 1 DAY

TRAINING CONTENT

Fundamentals of Lean Six Sigma

Historical development of Lean Six Sigma concepts
Combination of Lean Six Sigma with Six Sigma concepts
Application of Lean Six Sigma for manufacturing / service industry
Lean Six Sigma as a tool for success for Business Process Outsourcing
Process simulation using iGrafx software with Case examples
Fundamentals of Business Process Management System (BPMS)
Roadmap for Lean Six Sigma implementation RDMAIC steps


For details download Brochure
Lean Six Sigma Certification Trainings - White Belt






LEAN SIX SIGMA YELLOW BELT CERTIFICATION

Scope of the Training Programme

In light of the growing quality awareness and to meet the Indian industry requirements of facing globalization, SSA is offering an entry level six sigma certification programme. Yellow Belt is the six sigma competency building which can lead to Green Belt, Black Belt & Master Black Belt Certifications respectively.

This course offers overview of the Lean Six Sigma curriculum with experience in Hands-on workshops. The participants are evaluated through written examinations & re-cap sessions and awarded certificates after successfully meeting the requirements.

TRAINING DURATION: 2 DAYS

TRAINING CONTENT

Introduction to Six Sigma and Lean Six Sigma

Building Blocks of Lean Six Sigma
Six Sigma Quality Movement objective
Journey to excellence with the help of Six Sigma
Important points for application of RDMAIC methodology
Calculations on Six Sigma Scale
Workshops for Manufacturing & Service industry
Recap Session

Note:
The programme is designed to cover not only the theory, but also a hands-on workshop to apply the six sigma project selection methodology. To avail the maximum benefit of this workshop, it is advised a team of 3 to 4 senior people attend this programme together from the same company.

For details download Brochure
Lean Six Sigma Certification Trainings - Yellow Belt






LEAN SIX SIGMA GREEN BELT & BLACK BELT CERTIFICATIONS

Scope of the Training Programme

In line with the international practices, these programmes cover both the theory and application of Lean Six Sigma. They present Cases from Manufacturing and Service industries and use them as syndicate exercise during the training session to demonstrate applicability of Lean Six Sigma RDMAIC methodology. The curriculum aims at creating a matured Six Sigma practitioner who can model and apply Lean Six Sigma to real life breakthrough improvement projects.

PROGRAMME OBJECTIVES

More and more Indian professional organizations, today, are adopting the Six Sigma movement to combat international competition. However, there are many medium sized Indian organizations that need the Six Sigma initiative for survival, but, cannot afford hiring a consultant. SSA aims at providing Six Sigma Implementation consultancy services to the Indian industries at an affordable price. This programme intends to create an In-house Six Sigma resource for the organization that can initiate and accomplish Six Sigma projects for breakthrough improvements through savings.

The contents of this "Green Belt & Black Belt" training will provide a complete know how:

To create awareness about Six Sigma in your organization

To develop a suitable Six Sigma structure
To model a Six Sigma Project organization
To achieve breakthrough improvements
To Train Green Belts and Black Belts in your Organization

PROGRAMME CONTENT

The Following Programme content is for Six Sigma Green Belt & Black Belt Certification.

Define Phase - How to define a problem and set goals

What is Six Sigma?

Business Relevance of Six Sigma
Concepts of Lean Six Sigma
RDMAIC Overview
Concepts of Burning Platform
Project Selection Criteria

Project Drill down Techniques

Concepts of CTS, CTQ, CTP, 'Y', 'y'
VOC Collection Techniques
Process Mapping Techniques
Project Charter
Case Discussion

Measure Phase - How to measure process capability on Six Sigma scale

Types & intentions of Measure

Building Blocks of Lean & Six Sigma
Measurement System Analysis of continuous / attribute data
How to define Performance Standards
Data Collection Methods

Sampling Techniques

Concepts of Z , Z ( Shifting & Drifting) LT ST
Normality & Stability testing of data
Six Sigma Calculation methods
Statistical Benchmarking
Process Cycle efficiency (Lean)

Analyze Phase - How to theorize causes and testing of Hypothesis

Identify & formulate causes

Logical Solution Techniques
7 Tools of Quality Control
Testing of Hypothesis
Failure Mode Effects Analysis (FMEA) overview
Quality Function Deployment (QFD) overview
VA / NVA concepts (Lean)
Complexity / Time Trap analysis (Lean)

Linear Regression and Correlation Analysis.

Concepts of Lead Time, Time & TAKT time (Lean)
Little Law and Application (Lean)
JIT concepts (Lean)
Time Value Map (Lean)
Value Stream Mapping (Lean)
Activity Based Costing (ABC)

Improve Phase - How to identify and prioritize solutions for improvement in sigma value

DOE (Overview only)

X's identification
Tolerance of vital causes.
Push / Pull systems (Lean)
Shop Floor design principles (Lean)

JIT layout v/s Batch Processing (Lean)

Visual Systems (Lean)
5S (Lean)
Process Re-engineering Techniques (Lean)
Golden Rules of Process Design (Lean)

Control Phase - Pitfalls in application of six sigma and how to hold on to the gains through six sigma projects by devising control mechanisms

Control Concepts

Control Charts (SPC) Continuous & Attribute

Mistake Proofing (Poka Yoke)

Institutionalization Pitfalls



The RDMAIC curriculum as stated above is for the Green Belt certification, the Black Belt Curriculum also covers the following principal additional contents:


Recognize Phase- How to identify strategic business issues and drill down to Six Sigma Projects

Business Issues identification and drill down techniques (Not covered in GreenBelt)



Measure Phase - How to measure process capability on Six Sigma scale

Extensive coverage of Gauge R&R

Process Capability Analysis of Poisson & Binomial distributions

Identification of probability density function



Analyze Phase - How to theorize causes and testing of Hypothesis

Multivariate Analysis

Regression & Correlation
Anova / Chi Square Analysis

Hands-on FMEA & QFD

Lean Manufacturing systems design


Improve Phase - How to identify and prioritize solutions for improvement in sigma value

DOE with Case study

Process Re-engineering techniques

Process Simulation & Virtual DOE.



Leading Change


Change Management

Leadership skills & self-assessment

Personality Mental Blocks Self-Assessment

Basic Assumption Pessimism / Optimism


PROJECT: (Hands on application of RDMAIC)
1. Green Belt : Case Study and presentation by the participants
2. Black Belt : Project from the industry and application of Six Sigma Learning is mandatory
Note: SSAs shall nominate a mentor to each participant for guidance on project.


NOTE: Hands on Statistical Analysis using software is part of this programme. The Participants are recommended to bring their Laptop for effective Learning.



TRAINING MODELS FOR SIX SIGMA

SSA offers the following 3 models: Enrichment, Reinforcement & Fortification for the Training to suit the convenience of the participants

Benefits of Enrichment & Reinforcement Models

Comprehensive understanding of the RDMAIC

Phase to phase learning
High absorption
Well Timed and Spread out
Investment over phases
Benefits of Fortification Models

Comprehensive understanding of the RDMAIC

One shot Training
High recall
Paced up Learning
One time Investment


Note: 1 R- Recognize; D- Define; M- Measure; A-Analyze; I- Improve; C- Control; CL- Change Leadership

Sr. No.
Stream Name
Module No
Module Structure
1. Stream 1
Enrichment
1- Green Belt
 
2. Stream 2
Enrichment
2- Black Belt
 
3.

Stream 3
Reinforcement
(Upgradation from Green Belt to Black Belt) Applicable for ONLY Alumni Greenbelts from SSA

 
 
4. Stream 4
Fortification
1- Green Belt
 
5. Stream 5
Fortification
2- Black Belt


CERTIFICATION CRITERIA

Attendance through all the days of the Training

Assessment test carried out at the end of each phase
Final examination
Hands on Application of Case (for Green Belt) & Project (for Black Belt)

For details download Brochure
Lean Six Sigma Certification Trainings - Green Belt & Black Belt



THE ABOVE TRAININGS ARE INTENDED FOR

Organizations already certified for ISO 9000 and looking forward to start Six Sigma.

Organizations looking for "drivers" for bringing substantial improvements in Product and Service Quality through Six Sigma to achieve customer satisfaction.
Organizations in RED looking for last resort for saving the company through cost reduction.
Manufacturing, Service, IT and ITES Industries.
Youngsters looking for a career in Quality Management Consulting




International Certification Program in Lean Six Sigma Green Belt & Black Belt -Sep 2008
ISO Lead Auditor Training -Sep 2008
International Certification Program in Lean Six Sigma Green Belt & Black Belt -Oct 2008
Download SSA Presentation
Click Here.
Subscribe with us to receive monthly updates on consultation programmes and events.